Fuel Tech, Inc.
Corporate Headquarters
27601 Bella Vista Pkwy
Warrenville, Illinois 60555
U.S.A.
630.845.4500 (Phone)
800.666.9688 (Toll-free)
630.845.4502 (Fax)
This email address is being protected from spambots. You need JavaScript enabled to view it.
Fuel Tech, Inc.
12900 Metcalf Avenue, Suite 100
Overland Park, KS 66213
913-579-5435 (Phone)
This email address is being protected from spambots. You need JavaScript enabled to view it.
Fuel Tech SrL
Centro Direzionale “Le Torri”
Via Marsala, 34/A
21013 Gallarate (Varese)
Italy
39.0331.701110 (Phone)
39.0331.701099 (Fax)
This email address is being protected from spambots. You need JavaScript enabled to view it. (e-mail)
We understand the difficulty that coal-burning utilities face and offer testing services and assistance with interpreting your operational data necessary to be proactive in today’s energy market. With more than 20 years of experience, we’re ready to roll up our sleeves and provide the service package that’s best for you.
The benefits of Fuel Tech's boiler service expertise are:
Bi-Monthly Service Visits to monitor slag and fouling tendencies, while providing recommendations to achieve optimal performance and meet economic goals.
Quarterly Service Visits to monitor impact of high sulfur on boiler operations, while providing recommendations to minimize corrosion and fouling.
Bi-Monthly or Quarterly Service Visits to monitor impact of slagging and fouling tendencies, along with high sulfur effects on boiler operations.
The Utility MATS and Boiler MACT Rules have outlet emission requirements that require HCl control. HClear is an alternative to conventional DSI, and can reduce potential PM issues while providing a solution for chloride emissions.
Fuel Tech’s HClear® program is a complete operating program, supported by highly trained engineers and technicians and designed using our extensive computational fluid dynamics (CFD) modeling and process experience. The HClear system injects a liquid for HCl abatement, and requires no capital investment. The HClear program relies on the injection of a stable aqueous solution into gas streams to reduce gaseous HCl emissions.
HCl emissions must often be reduced from environments with high concentrations of SO2. Some dry sorbents concurrently react in the flue gas with SO2 where typical concentrations are 300 to 3,000 ppmv, and also with HCl where typical concentrations are 1 to 100 ppmv. Some DSI sorbents are not selective in terms of reactivity, which can result in lower HCl removal efficiencies or higher injection rates.
Over 20 years of chemical injection experience
The HClear technology is selective for HCl, resulting in high HCl removal efficiencies, low chemical injection doses, and no impact on particulate loading. Additionally, HClear programs have no impact on fly ash chemistry or pH. Consequently, injection of the HClear program does not increase the leachability of toxic metals from fly ash. HClear programs also contain a mild mercury oxidant and does not impact the performance of powdered activated carbon injection for mercury control.
Fuel Tech has expertise utilizing CFD modeling to predict flow characteristics and chemistry. CFD modeling enables our engineers to design an HClear injection system to maximize performance.
Redox-Hg is a suspension of highly amorphous iron sulfide particles used to enhance the total mercury removal capabilities of wet FGD scrubber systems.
Through a combination of adsorption, chemical reduction, precipitation, and conversion to stable sulfide and iron-sulfide precipitates, Redox-Hg removes oxidized and elemental mercury from liquid and gaseous streams.
Redox-Hg enhances the mercury removal capabilities of wet FGDs and is employed as the mercury control chemical of choice at plants generating over 9,000MW of power.
The design and use of black liquor recovery boilers has caused a significant boost in efficiency and a reduction in pollution over the past several decades. Changes in market conditions have led to boiler design modifications in order to achieve higher solids in the black liquor, which can be problematic for boiler operators. Conventional fuel treatment programs attempt to reduce slagging, fouling, erosion and slag falls by injecting reagents into the liquor or the salt cake tank or blowing it into the furnace adjacent to tertiary air ports. Most problem areas receive minimal treatment; typically these programs are not economical and result in poor performance.
RECOVERY CHEM® programs reduce fireside deposition, erosion and corrosion problems by application of a comprehensive treatment plan. Our programs enhance mechanical removal mechanisms by targeting the reagent at the problem areas of the radiant and convection sections, while ensuring adequate reaction times. This allows efficient boiler operation and can help mitigate deposits.
After gaining a thorough understanding of a customer’s needs, a problem analysis is conducted. This includes the collection of unit operating and boiler design data and deposit samples. Our proprietary computational fluid dynamics (CFD) computer modeling and data visualization processes are then used to generate a boiler-specific program. Our engineers study these models to identify the placement of injectors resulting in the most efficient arrays to meet performance requirements.
These results are used to generate process design, equipment design, specifications, layout, predicted program performance, program cost and return on investment (ROI).
Conventional fuel treatment programs attempt to control slagging and fouling by applying liquid and/or dry chemicals onto the fuel or randomly into the boiler without regard for ensuring proper chemical reactions and the avoidance of interfering chemical reactions. This frequently leads to increased slag and fouling or no improvement in operating life. By failing to address the problem areas or the chemistry issues directly, these non-specific programs rarely meet customer performance expectations.
TIFI Bio Treatment (2016)
Conventional Treatment (2015)
Our process begins with the development of a TIFI Bio™ program for each unique boiler application and circumstance. Computation fluid dynamics modeling is employed as required to develop a program for each individual application’s circumstances.
One or more chemicals are either applied to the fuel, or injected into the furnace to target the problem areas and the correct chemical reactions. Unlike other chemical treatment programs, TIFI Bio has shown no adverse impact on overall unit operations.
TIFI Bio offers significant operating cleanliness and lower corrosion advantages while firing a greater variety of biomass waste fuels, including: